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Tag Archives: warehouse safety

Food and Agricultural Industry Pallets

You Can’t Ship Without Pallets

Pallets are one of the most important material handling tools of the food and agricultural industries.

Whether plastic or wood, pallets are essential for transporting, storing, and protecting goods throughout the supply chain. Different types of pallets offer specific benefits others can’t compete with – so choosing the correct pallet ultimately depends on the products or payload you are shipping and the unique characteristics of you industry or application.

Some industries maintain strict handling standards to meet regulations designed to protect consumers. For example, the Food and Agricultural industries demand for proper sanitation has led to strict regulations for shipping food products to reduce the likelihood of contamination.

Outbreaks of foodborne illnesses linked to contaminated wood pallets provided additional need for improved practices – and led to additional regulation.

 

Food And Agricultural Industries

 

Food and Agricultural industry products are a part of all of our lives and play an important role in maintaining public health. The need for sanitation and safety is even greater as a result. Many businesses in this industry are switching to plastic pallets from wood in order to reduce the chance of contamination.

Plastic pallets protect finished goods and organic materials used to produce them from contamination and spoilage from pests.

Some examples of companies in the Food and Agricultural Industry are:

* Breweries & Wineries
* Fruit & Vegetable Farms
* Grocery Stores
* Livestock Farms
* Pharmaceutical Companies
* Dairies
* Cheesemakers
* Slaughterhouses
* Restaurants
* Commercial Kitchens
* Granaries
* Tree & Plant Nurseries

Contamination Concerns in the Food and Agricultural Industry

 

Recently, we have seen many foodborne illness outbreaks due to these contaminations. Some of the outbreaks have caused human fatalities.

* Since 2016, there have been 3 instances of hepatitis A outbreaks linked to frozen tuna and strawberries along with raw scallops.

* In 2015, we saw a listeria outbreak in the ice cream company Blue Bell that unfortunately took some lives.

Wood Pallets used in the Food and Agricultural Industry

 

Wooden pallets are notorious for harboring pathogens which can create these illnesses and are unsafe for food handling. Wood pallets have splinters and nails which puncture and injure.

In order to use these wood pallets, the pallets need to comply with the ISPM-15 regulations that include processes that include heat treatment or fumigation.

Unfortunately, treatments make wood susceptible to mold and toxins. In fact, many recent healthcare recalls are due to the toxic chemicals used to treat wooden pallets. The Blue Bell listeria outbreak is linked unsanitary wood pallets.

Not surprisingly, the problems with the wood pallets have given rise to companies using plastic pallets in the food and agricultural industry.

Photo by Shimla Hills, https://blog.shimlahills.com/

Plastic Pallets in the Food and Agricultural Industry

 

The solution to cutting down contamination problems in the food and agricultural industry is by using plastic pallets. Since the demand for hygiene in the industry is so high, it only makes sense to use pallets that provide unbeatable resistance to contamination and are easy to sanitize.

Using plastic pallets relieves the stress caused by industry regulations and less consistent means of moving goods. What do we mean by this?

Consider The Following: Our plastic pallet customers don’t worry about ISPM-15 certifications.

Using plastic pallets allows for automatic exemptions from export pallet regulations that are enforced by the USDA on all wooden pallets. Besides the USDA’s regulations,  the FDA just finalized its ruling on the transportation of Human and Animal food.

Food Safety Modernization Act

 

The FDA just finalized the FSMA on the sanitary transportation of human and animal foods. This is in effort to protect foods coming from farms to being consumed during transit. The goal of the rule is to prevent practices during transportation that create risks to the safety of the food.

Common practices include, failure to properly refrigerate food, inadequate cleaning of vehicles between loads and failure to properly protect food. Requirements have been created for carriers by motor or rail vehicles, loaders, shippers and receivers involved to ensure the safety of the foods during transportation. There are four main key requirements to the Act.

Vehicles and Transportation

The rule requires all vehicles and transportation equipment to not cause the food it transports to become contaminated. All vehicles and equipment used in transportation need to be adequately cleanable for their intended use.

Transportation Operations

Transportation operations are measurements such as adequate temperature controls, preventing of ready to eat food from touching raw food so it doesn’t get contaminated, protecting food from nonfood items and finally keeping food away from cross contact, like that of a food allergen.

Training

There now will be required training of all personnel in sanitary transportation practices as well as documenting the training. The carriers who are covered by the new rules are responsible for providing the food safety training to the personnel.

Records

Records of agreements, training and written procedures are now required.

FDA Approved Pallets

 

The ultimate plastic pallet for handling food and agricultural products are products that meet FDA regulations.

FDA Product are made from 100% virgin plastic resins for the ultimate in safe handling and FDA compliance.

One Way Solutions offers FDA approved plastic pallets that can be used for storing food, beverages, and pharmaceuticals. Our FDA pallets come in rackable and stackable options while also meeting FDA fire retardant requirements. These FDA pallets are available in blue, black, yellow, green, grey, red and beige.

Already Using Plastic Pallets?

 

How have you overcome your warehousing and transportation challenges using food and agricultural pallets?

Please let us know in the comments below.

Need Help Selecting A Pallet?

 

Our Plastic Pallet Experts are happy to help you find the right plastic Plastic Pallet and send you a quote that includes shipping costs.

Please contact us to find the perfect pallet at the best price.

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

Safe Pallet Stacking – Pallet Load Calculator

Safe Stacking: Pallet Load Calculator

We’ve got great pallet handling questions coming in through our articles – keep them coming please!

These inquiries are always interesting because they transcend the more general guidelines set forth by various regulatory agencies.

Calculating Loads for Safe Pallet Stacking

The latest question was regarding safe pallet stacking; specifically, how to safely calculate maximum pallet loads when stacking pallets.

Question:

Q: Hi Robin. We place four 55 gallon drums of juice onto a pallet. Each drum is about 450 pounds. We want to stack these pallets of juice on top of each other in our freezer. How high can we stack these? Since it is sitting on a cement floor I assume this would be figured out as a static load. We have 40 by 48 wooden pallets. Since our finished pallets are not subjected to other forces (Dynamic, conveyors, racking) the static load can exceed the dynamic rating of the pallet. Is this an accurate statement?

My Initial Reaction

Whoa, 1,800 pounds of juice on each pallet is serious business. I can see why this is important; overloaded pallets are dangerous. Plus, upsetting 220 gallons of juice would result in a costly, time-consuming mess.

Answer:

This is not an accurate statement, necessarily. At some point, you will be moving the juice onto the pallet and stacking the pallets, exceeding the dynamic load during the process could be disastrous and should be avoided.

For safety’s safe, please make sure the following guidelines are followed:

  • The load per pallet load cannot exceed: the pallet’s dynamic load capacity.
  • The total load of the stacked pallets cannot exceed: the pallet’s static load capacity.

The safe number of laden pallets per stack will depend on your pallet’s load capacities. Please use this formula to calculate the safe number of pallets per stack:

RoundDown (Static Load Per Pallet Total Laden Weight Per Pallet)

Example: Static Load Per Pallet is 10000 lbs, Dynamic Load Per Pallet 2200 lbs, Total Laden Weight Per Pallet is 2100 lbs

Round Down 10000/2100 = Round Down 4.76 = 4 Pallets!

As long as the total weight of the stacks doesn’t exceed the bottom pallet’s Static Load Capacity, you should be fine.

But once you have completed your stack, do not move any multiple pallet stacks unless the bottom pallet load is safely under the Dynamic Load capacity.

Thanks for the question and let us know if you need help finding the most competitive price for your plastic pallets and container bins. We’ll be happy to help you with any performance calculations you may have!

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

When Warehouses Attack (They’re Usually Provoked)

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A few months ago, we did a post on the stupidest things ever done with a forklift.

It was an amazing piece, full of haunting imagery and biting criticisms, but it lacked one very critical element: video.

So this time, we’re going to change it up a little bit and do a play-by-play of a few videos of warehouse accidents and see if can’t learn a thing or two (which we might, but really we’re just here to watch people do stupid stuff). Continue reading

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

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