Need Help? (866) 446-0872

Category Archives: Wooden Pallets

Heat Treated Pallet Alternatives

Heat Treated Pallets (HT Pallets)

Today we’re going to talk about heat treated pallets, find out what makes them special and beneficial, and discuss an alternative to heat treated pallets.

Wood Pallets In Action

Wood Pallets In Action

Pallet Treatments

Some pallets are untreated. These untreated pallets are known as “national pallets”, because they lack ISPM pallet certification and are therefore not used for international trade and foreign travel.

Pallet Treatments – For Safety

Wood pallets are treated to reduce the spread of pests and inhibit the growth of fungi and other organic matter to increase consumer safety and the stability of regional ecosystems.

There are many wood pallet treatment processes for making pallets safe for use:

  • Chemical Pallet Treatments
  • Fungicide Pallet Treatments
  • Pressure Treatments
  • Heat Treatments

No Bark!

At the very least, treated pallets must be debarked prior to their treatments. Because bark can harbor pests and their eggs, it has to go!

Heat Treated Pallets

Heat Treated or FT Pallets are subjected to a very specific heat treatment.

The heat treatment kills bugs and their eggs and reduces the wood’s moisture level.

Reduced moisture means that the pallet loses weight during the heating process as well!

HT Pallet Recipe: Bake Wood Core at 56°C (134.6°F) for 30 Minutes

Just what exactly has to happen for a wood pallet meet the heat treating requirements to meet ISPM15 requirements?

The core temperature of any wood pallet greater than 6MM in thickness must be raised to 56°C (Celsius) for no fewer than 30 continues minutes. Reaching the 56°C wood core temperature for half an hour destroys pests, their eggs, and organic plant life that may contaminate the payload or impact other ecosystems adversely.

Wait, what are we here in the US? We’re Fahrenheit.

So 56°C is 134.6°F  – which is roughly equivalent of the hottest recorded temperature in the USA:

134°F at Furnace Creek, Death Valley, CA (July 10, 1913)

What Does A Pallet Heater Look Like?

Pallet Heater, Pallet Kiln, whatever you call them, they have one essential purpose: to heat the pallets to 56°C and keep it there for 30 minutes.

Here’s one of the little devils now:

Pallet Heater or Kiln

Pallet Heater System Components:

* Fuel Source (natural gas or propane) – The fuel used for heating, sometimes kept in separate tanks
* Power Supply – Powers the heating and air handling devices
* Heating Unit – Creates heat from burned fuel for the heated air used to dry the pallets
* Air Handler – Forces the heated air into the heating chamber

Some pallet heating systems combine the heater and air-handler into an integrated unit, heating the air and forcing it into the heating chamber.

ISPM 15 Stamps – What do they look like?

The IPPC stamps used to indicate that a pallet manufacturer has met ISPM 15 standards looks something like this:

Heat Treated Pallet Stamp (HT Pallet with ISPM15 Stamp)

Heat Treated Pallet Stamp (HT Pallet with ISPM15 Stamp)

And as you might have already guessed (or already know) –
HT stands for Heat Treated.

Here’s another example of an ISPM 15 style stamp.

Heat Treated Pallet Stamp (HT Pallet with ISPM15 Stamp)

Heat Treated Pallet Stamp (HT Pallet with ISPM15 Stamp)

The Downside To HT Pallets

Well, there aren’t any problems to using HT Pallets specifically; they’re better than using MB Wood Pallets (pallets treated with the now banned MB – methyl bromide).

The problem with MT Pallets is that they are wood pallets and are not the first choice for efficient and cost-effective material handling due to the normal wood pallet disadvantages:

* Added weight of wood causes higher transportation costs
* Lack of uniformity causes interruptions and failure during transport and storage
* Splinters can risk health of all hands in the supply chain, and can cause contamination, exposure to blood borne pathogens, and payload damage.
* High cost of replacement over the long term due to lower service life compared to plastic pallet alternatives.

The Wood Pallet Alternative Is A Plastic Pallet Advantage

Are you ready for a pallet that will last longer, weighs less, performs better, causes less downtime, doesn’t need to be treated, can comply with FDA regulations, and will cost you less to use in the long haul?

Plastic Pallets - A perfect Heat Treated Pallet Alternative!

Plastic Pallets are the perfect Heat Treated Pallet Alternative!

Plastic Pallets are the answer – and our pallet experts can help you find the perfect fit to your needs.

Share your Comments!

We’d love to hear from you – please let us know what other tricks you’ve used to save on freight – and check our our article on how FDA Pallets can help food and pharma companies work better!

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

Plastic and Wood Pallets can live together

Wood Pallets Plastic Pallets Can Live Together

Plastic and Wood Pallets can live together

For years, wood pallets dominated shipping. In fact, over 90% of all shipping is still done on plastic pallets. Even though wood is still controlling the pallet market, plastic pallet use is certainly on the rise. And for some companies, plastic pallets are a more reliable and durable option.

Wood Pallets

Wood Pallet Pile

Wood Pallet Pile

Since before World War II, wood pallets have dominated the material handling market.

Wood pallets have been in use for longer than plastic pallets and are more efficient for some companies. Wood pallets are cheap and strong, which allows them to carry heavier products.

Companies who don’t ship as frequently benefit more from using wood pallets versus plastic pallets, just from a price standpoint. Another benefit of wood is that it’s a natural resource, making it biodegradable and easy to recycle.

Wood pallets have their disadvantages, however. The main ones are that they can become overrun with bacteria and are difficult to clean. Another important factor to discuss when comparing wood pallets versus plastic pallets is how they are made.

How Wood Pallets & Plastic Pallets Are Made

Wood block pallets have multiple pieces that need to be screwed or nailed together while plastic is constructed in one solid piece. These create advantages and disadvantages for both. This allows wood pallets to be repaired easier,  but creates unsafe surfaces that can have splinters or nails sticking out which can harm workers and disrupt flow of materials.

A plastic pallet on the other hand won’t break as easily due to its design and construction, resulting in a much longer life expectancy. However, once a plastic pallet is damaged, it’s difficult to repair. Along with that the surface does not have nails or splinters, making it a much safer for handlers.

Below is a full list of advantages and disadvantages.

Advantages Of Wood Pallets

* Cheap
* Handles heavy shipments
* Easy to repair
* Recyclable and biodegradable
* The product will not shift as much

Disadvantages Of Wood Pallets

* Difficult to clean
* Can host bacteria
* Not always safe to handle
* Not as durable as plastic

Damaged Wood Pallet

Damaged Wood Pallet


Plastic Pallets

A nestable, single piece Plastic Pallet

Even though most shippers use wood pallets versus plastic pallets, plastic adoption is on the rise. This is especially true for companies who ship in higher quantities and often due to how long it lasts. Along with that, plastic pallets offer advantages to industries where sanitation is key, like fresh and frozen foods, chemicals, and pharmaceuticals to name a few.

It’s also becoming more and more apparent that even though the upfront cost of plastic pallets might be more than wood pallets, the durability of plastic provides a better ROI!

Understanding Industrial Needs

While plastic is ideal for industries where the hygiene of products is key, it isn’t practical for some others. Wood pallets versus plastic pallets are more useful and cost efficient in industries like manufacturing because they are cheap and able to handle heavier shipments compared to plastic. Along with that, these industries don’t face the challenges of following strict regulations on product sanitation.

Here are some other advantages and disadvantages.

Plastic Pallet Advantages

* Durable and long lasting
* Weighs less which reduces shipping costs
* Safe to handle
* Easy to clean
* Recyclable

Plastic Pallet Disadvantages

* Costs more upfront
* Cannot handle very heavy shipments
* Not biodegradable

Weighing the two

There are pros and cons to using both pallets. Without identifying your needs prior to purchase, there is no clear cut option. Deciding on wood or plastic is going to come down to factors regarding what industry the company is in, how much they’re shipping, where they’re shipping,  and the costs.

As a result, plastic pallets and wood pallets continue to thrive alongside each other in the marketplace.

Share your comments!

Do you think there are other advantages to using wood pallets over plastic or vice versa? Please share!

Need Help Selecting A Pallet I Can Help?

* What’s the greatest challenge you face in your warehouse?
* We’re here to help meet unique challenges in your warehouse!

Our Plastic Pallet Experts are happy to help you find the right plastic Plastic Pallet and send you a quote that includes shipping costs.

Please contact us to find the perfect pallet at the best price.

Wood, Metal or Plastic Pallets – What’s right for you?

Are Plastic Pallets, Metal, or Wood best for you? Take our pallet Quiz!

Choosing the best pallet for your warehouse is an important decision.

Will Wood, Metal or Plastic Pallets be right for you? We can help.

Take our quick Pallet Quiz and for our recommendation on the best pallet for your needs.

Can’t decide on Wood, Metal or Plastic Pallets – We Can Help!

Please contact us to see if Wood, Metal or Plastic Pallets are right for your application.

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

How Long Do Plastic Pallets Last?

How Long Do Plastic Pallets Last

How long do plastic pallets last?

That’s the $64,000 question in our industry. Predicting a plastic pallet’s lifespan is both simple and impossible to determine.

Pallet Lifespan - How Long Do Plastic Pallets Last?

How Long Do Plastic Pallets Last?

What Is the lifespan of a plastic Pallet?

The Simple Answer

Plastic Pallets last forever!

Disclaimer: The claim that plastic pallets last forever assumes the following

  • the pallet is not stored in the sunlight
  • the pallet is not lost or intentionally damaged
  • the pallet is always loaded properly within specifications
  • the pallet is always handled perfectly

The Impossible Answer

A Plastic Pallet’s Lifespan? It depends!

Plastic Pallets last forever if… there are a lot of “ifs”.

  • Pallet lifespan depends on the users application and handling practices:
  • It’s also important to make sure the pallet being used is appropriate for the application.
  • Often times, the cheapest pallet can become the most expensive, hiding the true expense of using a pallet that is not up to the task. After all, you must you consider product damage/loss due to overloading or improper use.

Reality Check

Neither answer is really helpful in the real world of material handling.

However, we do know that when the right pallet is selected for an application and it’s handled appropriately, it will outlast a wood pallet many times over.

At One Way Solutions, we’ve seen pallets in active use that were produced more than a decade ago.

The Bottom Line Pro Tip

Treat your plastic pallets well and they will return the favor- they’ll last longer and you’ll save money by drastically reducing the frequency of pallet replacement.

Happy Warehouse - Happy Plastic Pallets

What do you think?

We value your option and pallet expertise!

  • How long have your pallets lasted?
  • What handling tricks have increased pallet lifespan?

Please leave your comments below and contact us for assistance on finding the perfect plastic pallet for the right price.

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

What’s Your Cheapest Plastic Pallet?

Our Cheapest Plastic Pallet

What’s our Cheapest Plastic Pallet?

To be honest, that’s a tough question. But I understand why you’re asking!

But first, a bit of pallet advice:

The cheapest plastic pallet isn’t necessarily the best plastic pallet for your application!

Considering that approximately 100 people per year die from forklift/pallet injuries, making sure that the pallet we sell is sufficient for it’s application is something we take seriously.

In the past 15 years, there have been dozens of customers that have not taken our pallet advice, only to regret it later. Fortunately, these cases resulted in an exchange for a more durable pallet and were not the result of an injury.

Just Answer The Question!

If we put aside the issue of application and look purely at price, we have several plastic pallets that match the ‘up front’ pricing of wood pallets. I say ‘up front’ because plastic pallets also have less tangible cost savings.

What are the hidden plastic pallet savings?

  • freight cost savings
  • lower frequency of replacement
  • potentially lower insurance premiums
  • less operations down time due to injury (due to nails and splinters commonly caused by wood pallets)
  • less product damage (again, no nails / splinters)
  • reduced risk of product and contamination (vital for food and pharmaceuticals)

Lower Freight Costs

Because plastic pallets often weigh less than wood pallets, it costs less money to ship them to your warehouse and to your customers.

Lower Frequency Of Replacement

Plastic pallet durability is excellent, often outlasting wood pallets. The longer plastic pallet lifespan means you will replace them less frequently- and buying less often saves you money!

OK! But what are your cheapest plastic pallets?

All of our pallets are priced competitively, but I’d like to mention one pallet that stands out in our pallet catalog.

Meet the NL7, our cheapest plastic pallet!

Our least expensive pallet is the # PP-O-40-N7 40×48 Nestable Open Deck Light Duty Plastic Pallet. We offer higher quantities of the NL7 for less $8 per unit, and it weighs less than 13 lbs.

Pro Tip: less weight means less pallet resin material, that’s less cost for our customers!

40 x 48 Nestable Light Duty Plastic Pallet # PP-O-40-NL7

40 x 48 Nestable Light Duty Plastic Pallet # PP-O-40-NL7

One Way Solutions designed the NL7 plastic pallet to have the lowest possible weight with a high load capacity sufficient for many applications and widespread use. It’s weight to capacity ratio is among the highest in our product offering.

Right Pallet, Right Price, Right Time, Right Way!

At One Way Solutions, we strive to find cost savings at every opportunity so that we can pass these savings onto our customers. Combined with unparalleled service, we continue to build repeat business as loyal customers return for their plastic pallet needs.

Our very first customer in 2003 is still a current customer today.

We Can Help!

Please contact us for pricing or info on any of our plastic pallets, including our cheapest one.

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

More Awesome Wooden Pallet Furniture

We’ve said it before and we’ll say it again: Wooden pallets are great for a lot of things.

For shipping? Eh, maybe. Not as good as plastic pallets, and not as durable, but in a pinch they might work.

For making furniture? Well, sorry plastic pallets, but your wooden brothers have you beat there.

Case in point, now you can get designer furniture made from recycled wooden pallets. And here’s the craziest part: It looks pretty good.

Check it out.

Part of the appeal is that this furniture is really just made from the pallet wood, and doesn’t really try to keep the structure of the pallet intact.

But that’s a small technicality, and doesn’t detract from the fact that this is still some pretty slick furniture that’s made from recycled wood.

It’s just a shame that plastic pallets are so good at their intended function.

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

Pallet Fest: A Wooden Pallet’s Haven

The first ever Pallet Fest took place in Denver over the weekend, showing many Denverites (Denvernians? Denvertians?) the fun and excitement of upcycling.

What is upcycling, you ask?

Upcycling the “practice of turning old products into a new item when its usable life comes to an end,” according to Pallet Enterprise since upcycling has fast become synonymous with wooden pallets.

This notion is only reinforced with Pallet Fest. Continue reading

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

Australian Clock Maker Makes Fully Functional Clock From Pallet

This certainly isn’t the first time that we’ve shared a neat pallet creation, but it’s definitely the first time that we’ve shared something this intricate.

When you think of things that you can make out of pallets what do you think of? Maybe a chair, or a small house, or some kind of sculpture. You know, all the stuff you see on Pinterest.

Will Matthysen of Warrandyte, Victoria, Australia thinks of clocks.

And not just a clock. A fully functional clock.

The project was a part of an annual event known as the Create From A Crate Competition, and yes, it was enough to earn the Australian clock maker the grand prize.

Check out the above video to see the process.

So I guess we’ve found another project that wooden pallets are great for. For all of your warehouse needs, there are plastic pallets from One Way Solutions.

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

A World Without Pallets

While watching HBO’s The Leftovers this past Sunday, I started thinking of what would affect me significantly if it one day just poofed and disappeared.

The answer was simple. The answer was pallets. And even though the answer was simple, the implications of how pallets would affect the world if they just vanished wouldn’t be.

Grant it, it wouldn’t be enough to fill an HBO drama (True Pallet Detective, anyone?), but the effects would be sprawling nonetheless. Continue reading

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

Taking Pallet Hacks To The Next Level

Pallet © Tomáš Moravec, 2008 from Tomáš Moravec on Vimeo.

We previously published an article where we described some…”alternative” uses for wooden pallets.

But thanks to Slovakian artist Tomas Moravec, we now realize that we’re like Jon Snow when it comes to awesome pallet hacks.

Moravec noticed that a Europallet just happens to fit perfectly across the tram tracks that run through Bratislava, Slovakia. So he did what anyone would do upon making that discovery.

He put freaking wheels on a pallet and rode it down the street.

Never in any of our lives did we think that someone could look so majestic while standing on top of a pallet.

By the way, if you want to make your day a million times better, watch this gif while listening to this song.

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.