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Best Plastic Pallets

Best Plastic Pallets

Best Plastic Pallets

What are the best plastic pallets? Some say inexpensive plastic pallets are the best. Some say a pallet’s dimensions, like its size and weight are the most important factors. Pallet capacity is also extremely important to consider.

But what about less obvious pallet specifications, like longevity and durability? Because pallet applications and handling technique vary infinitely by employee, warehouse, and industry, etc, its very difficult to calculate!

So What Makes The Best Pallet?

Ultimately, it’s all in the details.

The features and specifications that are most critical to your material handling success could be all of following factors!

Pick the pallet that satisfies as many of the following characteristics as possible, and you’ll be on your way to pallet nirvana.

Best Plastic Pallets Factors

Pallet Price

Price plays an important part in determining our list of best plastic pallets. The most perfectly designed, beautiful, lightweight pallet that can hold a Sherman Tank doesn’t do much good if it’s not competitively priced.

Alternatively, it wouldn’t make sense to sell our cheapest plastic pallet if it doesn’t match the customer’s application requirements.

But the price is important factor when selecting a plastic pallet – and our online pallet store makes it easy to filter pricing to find the right pallet at the right price.

Pallet Design

The design Very simply, we are looking for the most efficient use of resin material. The majority of a plastic pallets’ price is determined by its weight.

A pallet with a high capacity and low weight will have a good strength to weight ratio. The higher the ratio, the more efficient the design will be.

A good example of a plastic pallet with a high strength to weight ratio is the PP-O-40-NM7.

Pallet Material

Plastic pallets are typically manufactured with HDPE (High Density Polyethylene), PP (polypropylene), or Fiberglass.

Each material has it’s own advantages and disadvantages. Regardless of material type, material quality is important.

The majority of plastic pallets are made with recycled resin which can contain fillers and contaminants.

If you’re unsure about the quality of pallet material, request a report from the material batch test.

Pallet Durability / Impact Resistance

Plastic pallet durability is a function of material, weight, and design.

Pallets molded with HDPE will tend to have better impact resistance than PP.

PP is a stiffer material which has its own advantages when it comes to load capacity.

Though infrequently used due to its higher cost, fiberglass has the best impact resistance.

Pallet Capacity

Pallet weight capacity is the single most important factor to consider when deciding which plastic pallet is right for your company. An overloaded pallet is a deadly disaster waiting to happen and something we take very seriously.

At One Way Solutions, we are very conservative with our published capacity ratings. We never use point of failure as our maximum rating, but rather allow for a margin of safety to mitigate variations in materials, temperature, loading pattern, and handling techniques.

It’s very important to understand that all ratings in the plastic pallet industry assume the pallet is uniformly loaded over the entire pallet surface.

The majority of failures we’ve seen are due to point loading. Point loading is a non-uniform pallet load in which there is variations in the weight per unit of area on the pallet deck.

The best plastic pallets will have low weight to capacity ratio, which is related to design efficiency. A good example of a pallet with a high capacity relative to its weight is the PP-O-40-NL7.

Higher isn’t always better. Paying more money for high capacity pallets for a low capacity application usually doesn’t provide any advantage assuming the pallets are loaded and handled properly.

Pallet Weight

A low weight pallet is typically less expensive and cheaper to ship. However, often times, low weight pallets don’t have the durability or impact resistance that a bulkier pallet will have.

Export plastic pallets are typically light weight because they need to be cheap since they are usually considered a single use pallet. Alternatively, pallets used in a returnable system and need to last for years will have a higher weight.

Pallet Weight To Capacity Ratio

This is a good indicator of how efficient the pallet design is. The goal of any pallet design is to obtain application goals using the least amount of material. There are exceptions when there are added features that are necessary but don’t affect capacity.

For example, solid deck pallets are sometimes required for clean room environments, but the solid deck doesn’t increase the pallets capacity.

We hope that helps!

We hoped you enjoyed learning how plastic pallet shipping charges can be reduced.

We’d love to hear from you – please let us know what tricks have helped you save money in the comments below.

Need Help Selecting A Pallet?

Our Plastic Pallet Experts are happy to help you find the right plastic pallet and send you a quote that includes shipping costs. Please contact to find the perfect pallet at the best price.

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

Pallet Shipping Charges

Pallet Freight Charges

Pallet Shipping Charges – Oh No!

Let’s face it, pallet shipping charges are a significant expense that all buyers would prefer to reduce – or eliminate.

Rejoice! We’ve got helpful advice to help our customers reduce pallet shipping charges and stretch their operational budget dollars to their fullest.

Cutting Pallet Shipping Charges

To know how to get the best freight charge for your pallets, it is important to understand the factors and vairables that impact your total shipping charge calculations.

The main factors are:

  • Pallet Location
  • Pallet Specifications
  • Pallet Order Quantity
  • Shipping Service Level
  • Delivery Location
  • Truck Lane Opportunities

Read on to see how these shipping factors influence pallet freight costs.

Pallet Location

The shipping origin of your pallets is very important. The further away your pallets are located, the more you pay!

Pro Tip: We offer a location filter on our plastic pallets and containers that shows you where the pallets come from, allowing you to choose pallets close to your location – to reduce your shipping charges and save money!

Pallet Shipping Charge - Location Filter

Filter by the closest location to lower your pallet shipping charges.

Pallet Specifications

The smaller and lighter the pallet, the less shipping you pay. Furthermore, nestable pallets ship more compactly, allowing the shipper to pack more units into a stack.

Pro Tip: Reduce your shipping charges by Consider if Nestable Plastic Pallets will meet your needs; nestable pallet can reduce your freight charges!

Pallet Order Quantity

Generally speaking, the more pallets you order, the smaller your “per unit” shipping costs are going to be.

Here are some examples of how adjusting your plastic pallet order quantity can reduce your “per unit” shipping charges.

Pallet Shipping Charges - Increase Order Quantity

Find the sweet spot on your pallet quantity to optimize your “per unit” freight charges.

Pro Tip: Reduce your “per unit” shipping charges by increasing your quantity to find the sweet spot.

Extra Pro Tip: Reduce your pallet prices by order more pallets. For advice on how upping your order quantity can increase your plastic pallet freight savings and lower pallet prices – [go here ].

Shipping Service Level

In a hurry? It’ll cost you. Faster shipping services for your plastic pallets are more expensive.

Pro Tip: Monitor your inventory and place pallet orders before you run out. You’ll save at least 50% on shipping charges if you can afford to wait the standard 3-5 business day transit time (instead of using rush services).

Delivery Location

Your location, obviously, impacts pallet freight costs. If you’re far away from the plastic pallet shipping point, expect to pay more.

Residential Or Commercial?

Pallet freight charges are typically lower for delivering to commercial locations. Delivering Pallets to a residential area will add a $100 fee to freight charges.

Loading Dock

IF you don’t have a loading dock, you’ll need a liftgate service from the shipper (unless you can somehow unload it yourself. Liftgates add $50 to the shipping charges.

Pro Tip: Save the residential and liftgate delivery upcharge fees and ship the pallets to your buddy’s business. And buy your buddy a six pack of Beer to show your appreciation.

Pallet Shipping Charges - Six Pack O' Beer

Nothing says “thanks” like Beer!

Truck Shipping Lane Opportunities

Here’s a great way to save a ton of money when shipping quantities of plastic pallets that are less than a full truckload.

Shipping Lanes

Quick Vocabulary Word: Shipping Lane – a regularly used shipping route used for deliveries. 

When a pallet shipment approaches 8-10 stacks (see our product pages for the numbers of pallets per stack), that can cover as much one third of a truck’s cargo space (a 40′ truck has about 30 40″ x 48″ skid spots). This situation may cause you to pay for the entire truck! Boo!

But why?

This happens because the trucker may not have any other deliveries to make on that particular shipping lane – causing cargo space to go unfilled!

What does unfilled space equal? Inefficiency and higher costs. Money!

A genius move, used by our pallet experts, is to try dividing the shipment into 2 trucks, allowing the excess space in the 2 trucks to be filled with payload for other deliveries in that truck lane, reducing the overall freight costs by as much as 50% in some cases.

Pallet Shipping Charge Calculator

The One Way Solutions website is unique, unlike any other in the plastic pallet market.

One Way Solutions offers Pallet Shipping Charge rating and quoting, both in our online Shopping Cart and during online Checkout.

Our advanced pallet shipping calculator calls out to hundreds of shipping partners, in realtime, to find you the most competitive shipping rate!

This unique service makes the decision process, that was once far more complicated, as easy as pie.

We know you’ll love it – please let us know what you think!

Use Your Own Shipper!

Our website allows you to remove shipping charges from your pallet order and indicate your own shipper.

Pro Tip: If you have an account with a shipping company, you may get a discount that will reduce your shipping charges.

Here’s how to use your shipper account on our website:

  • Step 1. During checkout, indicate that you want Shipping Method “LTL Freight Collect $0.00”
  • Step 2. Add you shipper name.
  • Step 3. Add your shipper account number or ID
Pallet Shipping Charges - Ship Collect

Use your own shipper when buying plastic pallets!

We hope that helps!

We hoped you enjoyed learning how plastic pallet shipping charges can be reduced.

We’d love to hear from you – please let us know what tricks have helped you save money in the comments below.

Need Help Selecting A Pallet?

Our Plastic Pallet Experts are happy to help you find the right plastic pallet and send you a quote that includes shipping costs. Please contact to find the perfect pallet at the best price.

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

Food and Agricultural Industry Pallets

You Can’t Ship Without Pallets

Pallets are one of the most important material handling tools of the food and agricultural industries.

Whether plastic or wood, pallets are essential for transporting, storing, and protecting goods throughout the supply chain. Different types of pallets offer specific benefits others can’t compete with – so choosing the correct pallet ultimately depends on the products or payload you are shipping and the unique characteristics of you industry or application.

Some industries maintain strict handling standards to meet regulations designed to protect consumers. For example, the Food and Agricultural industries demand for proper sanitation has led to strict regulations for shipping food products to reduce the likelihood of contamination.

Outbreaks of foodborne illnesses linked to contaminated wood pallets provided additional need for improved practices – and led to additional regulation.

 

Food And Agricultural Industries

 

Food and Agricultural industry products are a part of all of our lives and play an important role in maintaining public health. The need for sanitation and safety is even greater as a result. Many businesses in this industry are switching to plastic pallets from wood in order to reduce the chance of contamination.

Plastic pallets protect finished goods and organic materials used to produce them from contamination and spoilage from pests.

Some examples of companies in the Food and Agricultural Industry are:

* Breweries & Wineries
* Fruit & Vegetable Farms
* Grocery Stores
* Livestock Farms
* Pharmaceutical Companies
* Dairies
* Cheesemakers
* Slaughterhouses
* Restaurants
* Commercial Kitchens
* Granaries
* Tree & Plant Nurseries

Contamination Concerns in the Food and Agricultural Industry

 

Recently, we have seen many foodborne illness outbreaks due to these contaminations. Some of the outbreaks have caused human fatalities.

* Since 2016, there have been 3 instances of hepatitis A outbreaks linked to frozen tuna and strawberries along with raw scallops.

* In 2015, we saw a listeria outbreak in the ice cream company Blue Bell that unfortunately took some lives.

Wood Pallets used in the Food and Agricultural Industry

 

Wooden pallets are notorious for harboring pathogens which can create these illnesses and are unsafe for food handling. Wood pallets have splinters and nails which puncture and injure.

In order to use these wood pallets, the pallets need to comply with the ISPM-15 regulations that include processes that include heat treatment or fumigation.

Unfortunately, treatments make wood susceptible to mold and toxins. In fact, many recent healthcare recalls are due to the toxic chemicals used to treat wooden pallets. The Blue Bell listeria outbreak is linked unsanitary wood pallets.

Not surprisingly, the problems with the wood pallets have given rise to companies using plastic pallets in the food and agricultural industry.

Photo by Shimla Hills, https://blog.shimlahills.com/

Plastic Pallets in the Food and Agricultural Industry

 

The solution to cutting down contamination problems in the food and agricultural industry is by using plastic pallets. Since the demand for hygiene in the industry is so high, it only makes sense to use pallets that provide unbeatable resistance to contamination and are easy to sanitize.

Using plastic pallets relieves the stress caused by industry regulations and less consistent means of moving goods. What do we mean by this?

Consider The Following: Our plastic pallet customers don’t worry about ISPM-15 certifications.

Using plastic pallets allows for automatic exemptions from export pallet regulations that are enforced by the USDA on all wooden pallets. Besides the USDA’s regulations,  the FDA just finalized its ruling on the transportation of Human and Animal food.

Food Safety Modernization Act

 

The FDA just finalized the FSMA on the sanitary transportation of human and animal foods. This is in effort to protect foods coming from farms to being consumed during transit. The goal of the rule is to prevent practices during transportation that create risks to the safety of the food.

Common practices include, failure to properly refrigerate food, inadequate cleaning of vehicles between loads and failure to properly protect food. Requirements have been created for carriers by motor or rail vehicles, loaders, shippers and receivers involved to ensure the safety of the foods during transportation. There are four main key requirements to the Act.

Vehicles and Transportation

The rule requires all vehicles and transportation equipment to not cause the food it transports to become contaminated. All vehicles and equipment used in transportation need to be adequately cleanable for their intended use.

Transportation Operations

Transportation operations are measurements such as adequate temperature controls, preventing of ready to eat food from touching raw food so it doesn’t get contaminated, protecting food from nonfood items and finally keeping food away from cross contact, like that of a food allergen.

Training

There now will be required training of all personnel in sanitary transportation practices as well as documenting the training. The carriers who are covered by the new rules are responsible for providing the food safety training to the personnel.

Records

Records of agreements, training and written procedures are now required.

FDA Approved Pallets

 

The ultimate plastic pallet for handling food and agricultural products are products that meet FDA regulations.

FDA Product are made from 100% virgin plastic resins for the ultimate in safe handling and FDA compliance.

One Way Solutions offers FDA approved plastic pallets that can be used for storing food, beverages, and pharmaceuticals. Our FDA pallets come in rackable and stackable options while also meeting FDA fire retardant requirements. These FDA pallets are available in blue, black, yellow, green, grey, red and beige.

Already Using Plastic Pallets?

 

How have you overcome your warehousing and transportation challenges using food and agricultural pallets?

Please let us know in the comments below.

Need Help Selecting A Pallet?

 

Our Plastic Pallet Experts are happy to help you find the right plastic Plastic Pallet and send you a quote that includes shipping costs.

Please contact us to find the perfect pallet at the best price.

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

Wood, Metal or Plastic Pallets – What’s right for you?

Are Plastic Pallets, Metal, or Wood best for you? Take our pallet Quiz!

Choosing the best pallet for your warehouse is an important decision.

Will Wood, Metal or Plastic Pallets be right for you? We can help.

Take our quick Pallet Quiz and for our recommendation on the best pallet for your needs.

Can’t decide on Wood, Metal or Plastic Pallets – We Can Help!

Please contact us to see if Wood, Metal or Plastic Pallets are right for your application.

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

Plastic Pallet Part Numbers Explained

Plastic Pallet Product Numbers Explained

PP-O-40-NL3, Whaaaaaat?

That’s funny looking. On first glance, “PP-O-40-NL3” may look like jargon from some new, unfriendly material handling science.

But wait- it’s actually one of our plastic pallet part numbers!

Confusing and random? No!

Once you understand our simple key, our part numbers are useful and make perfect sense.

Plastic Pallet Part Numbers Explained 2

Cracking The Plastic Pallet Part Number Code

Let’s dissect a part number.

PP-O-40-NL3

PP- This one’s easy, PP simply stands for Plastic Pallet. You might also see, CP (Container Pallet / Bulk Bin), and PW (PressWood pallet).

PP-O- The letter “O” means Open Deck. You may also “S” for Solid Deck (or closed deck). Plastic Pallets have two main deck types, so this part of the part number can help you zero in on your preferred pallet!

PP-O-40- This number indicates a pallet or bin’s dimensions, and starts with the width. In this case, the pallet is 40 inches wide. If the length isn’t listed it’s typically 48 inches.

PP-O-40-N This letter means the pallet is Nestable, one of our 3 main pallet types. “N” for Nestable, “S” for Stackable, “R” for Rackable.

PP-O-40-NL– This letter classifies the a pallet or bin’s weight capacity. “L” for Light Duty, “M” for Medium Duty, “H” for Heavy Duty.

PP-O-40-NL3– The trailing number differentiates similar products by creating a series. Pallets with a smaller series number were added to our product line earlier. Example: NL3 was launched before NL4!

Plastic Pallet Part Numbers

Other Plastic Pallet Part Number Designations

Example: PP-O-40-R2.001.FDA/FR/FA-Blue

.001,.003,.005 These are found at the end of a pallet that has 1, 3, or 5 reinforcing rods.

FDA Typically at the end of a part number, indicates the plastic pallet is FDA approved. This means that the pallet is manufactured using virgin resin and is typically blue

Black,Blue,Red, Green, Etc. When our plastic pallets and bulk bins are available in more than one color, we put the color at the end of the part number.

FR All Fire Retardant pallets are designated with an “FR” in the product number.

FA Pallets molded with Freezer Additive are identified an “FA” in the product number.

All good on Plastic Pallet Part Numbers?

Clear as mud right? While detailed, there is a science to our part numbers- and they do describe and explain the products they represent.

Need Help Selecting A Pallet?

We don’t require anyone to learn our plastic pallet part numbers if they don’t want to – contact us so we can choose the perfect plastic pallet or container bin for your application.

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

Pallet Sizing Guide by Industry

Sizing Pallets By Industry

Pallet Sizing Guide

Choosing the correct pallet size for your warehouse or industry is simple with our easy-to-understand pallet sizing guide.

So Many Choices! Where do I start?

There are many plastic pallet sizes in today’s market. Often the requirements of the pallet’s application and industry will help guide the size selection. Many standard pallet sizes were established long ago when wood pallets were the only option. Although industry specific sizes are not necessarily requirements, they are often the most popular and are therefore most commonly used.

Do Plastic Pallets Offer Enough Sizes? Yes!

Yes! Plastic pallets are quickly growing in popularity – and are even required for some industries. Plastic pallet sizes were initially driven by high volume wood pallet sizes. This is a tremendous benefit to plastic pallet users in all industries; their preferred size is available and offers the natural plastic pallet benefits such as:

  • added cleanliness & sanitization
  • enhanced durability
  • reduced product damage

Does Pallet Size Matter? Yes!

There are several reasons for the need to have the pallet made to a specific size.

Shipping Economy

Trucks and shipping containers have standard sizes. Many pallet sizes are designed to optimize or “max out” the truck’s carrying capacity, shipping as little air as possible to reduce freight expenses.

Match You Product Footprint

Match the pallet dimensions to the footprint of product packed for shipping allows a more uniform unit load and reduces product damage. Here are a few industry examples:

Dairy Industry Pallets

The Dairy industry commonly uses 40” x 40” pallets.

Automotive Industry Pallets

The Automotive industry commonly uses 48” x 45” pallets.

Pallet Size Differentiation

Some pallet sizes were created to differentiate against common pallet sizes found in the market. If a pallet is smaller or bigger than a commonly used size, its specialized size can deter pallet theft because its specifications may exclude it from use in certain industries.

Pallet Sizes By Industry

Here is a list of popular plastic pallet sizes the industries they serve.

48” x 40” Pallets

48 x 40 is the most popular pallet size in the United States and is available in greatest variety of styles, from lightweight nestable plastic pallets to heavy duty stackable plastic pallets supporting racking loads greater than 3,000 lbs.

Its widely accepted size easily fits drive / edge racking and beam racking.

A champ for truck loading, 40 x 48 pallets are “pin wheeled” by alternating 40 and 48 in each row for maximum packing density.

Common Uses:

  • Export (lightweight, nestable models)
  • Grocery & general warehousing
  • Over the road shipping
  • Bulk bottle storage & transport

48” x 43” Pallets

48 x 32 pallets, also called “Euro Pallets”, are commonly used for outbound export to Europe and is designed to fit smaller European trucks (lorries), that are smaller than US Trucks.

Widely used, this size is the European version of the US 48” x 40” pallet.

42” x 42” Pallets

42 x 42 pallets are a less common, specialized size designed to deter pallet theft.

Common Uses:

  • Telecommunications Industry
  • Paint & Technical Coating Industries

Trivia: 42 x 42 pallets were originally designed for the US Military to transport and store mortar rounds. 

48” x 48” Pallets

48 x 48 pallets nicely fit the footprint of 4 x 55 gallon drums, eliminating the drum hangover that occurs when less optimal 45 x 48 size pallets are used.

Common Uses:

  • Chemical industry
  • 55 gallon drum shipping
  • 5 gallon drum shipping

48” x 42” Pallets

48 x 42 pallets are uncommon, but used in certain niche industries.

Common Industries/Uses:

  • Chemical Transport
  • Beverage Transport
  • Paint & Technical Coatings

40” x 40” Pallets

The Dairy industry commonly uses 40” x 40” pallets, and this no accident. 40″ x 40″ pallets best fit the configurations of stacked milk crates.

Common Industries/Uses: Dairy

48” x 45” Pallets

The Automotive industry commonly uses 48” x 45”, and this is no surprise. 48″ x 45″ pallets match the footprint of returnable bins/containers (the totes “cube out” nicely on this size) transported to and from auto parts manufacturers and the automobile companies.

Common Industries/Uses: Automotive

45” x 45” Pallets

45 x 45 pallets are commonly used to transport drums and chemicals. They are also used to transport ocean freight in sea container shipments because their size makes efficient use of the container space, “cubing out” to maximize freight density. With the high cost of a container shipment, it is critical to ship as little air as possible.

Common Industries/Uses:

  • Chemicals
  • Ocean Freight

44” x 56” Pallets

44 x 56 pallets, known as bulk beverage container pallets, was one of the first plastic pallet sizes in existence. This pallet size is used to ship empty cans and bottles from the container manufacturers to beverage fillers.

Common Industries/Uses: Beverage

36” x 36”, 37″ x 37″, 36″ x 48″ Beverage Pallets

36 x 36, 37 x 37, and 36 x 48 pallet sizes are known as beverage pallets and are frequently used to move filled goods, sized specifically to fit in small bays on soft Coke & Pepsi delivery trucks, and through the doors of retail stores that sell the beverages to consumers.

Common Industries/Uses:

  • Beverage
  • Retail

48″ x 20″, 40” x 24” Pallets

40 x 24 & 48 x 20 pallets fit nicely on the floor in store aisles, making them a natural choice for Point of Purchase (POP)/Store Displays.

Common Industries/Uses: Retail, Point Of Purchase

Did You Get All That?

Who would have thought there were so many pallet sizes? On second thought, the more you think about the diversity of American industry, the less surprising the variety of plastic pallet sizes seems.

How Can We Help?

Searching for the perfect plastic pallet at an unbeatable price? Contact Our Pallet Experts for assistance.

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

Plastic Pallet Types Explained

Plastic Pallet Types – Let Us Explain!

So you’re interested in the different plastic pallet typess? You’ve come to the right place. We’ll provide our plastic pallet expertise to help you understand the differences between the three main types of pallets.

Type 1: Nestable Plastic Pallets

Design Features

Nestable Plastic Pallet decks are commonly supported by 9 legs and lack runners. Nestable pallet legs are tapered, allowing the legs to nest into one another when stacked. Nestable pallet decks are solid or grated (see also: open, perforated) and are usually designed with nesting registration holes that match the footprint of the pallet legs.

Application

Nestable Plastic Pallet Legs

These pallet design features allow empty pallets to stack inside one another, normally achieving a 3-1 ratio, a distinct space saving advantage over a stackable pallet. Some nestable pallets can achieve up a 75% volume reduction during storage and transportation! This space economy reduces the per pallet freight costs & storage space required of empty pallets.

Warning: Nestable Pallets are not designed for double stacking! Stacking nestable pallets on top of sensitive, uneven loads can result is product damage and unsafe working conditions. 

Fast Facts:

  • 9 Legs (usually)
  • No Runners

Recommended For:

  • Loads below 3306 lbs
  • Saving shipping costs and storage space

Not Recommended For:

  • Heavier pallet loads, double stacking
  • Roller tracks / Conveyors

Type 2: Stackable Plastic Pallets

Design Features

Stackable Plastic Pallets are designed to stack on top of each other and do not nest inside one another when empty; perfect for stack loading, static storage, and conveyance in manufacturing, warehousing, and processing environments.

Application

Stackable Plastic Pallet 6-Runner

Stackable plastic pallet bases are usually provided with 3, 5 or 6 runners. Pallets with bottom runners travel more safely and consistently through a chain or roller conveyor system. Pallet runners also provide additional support and stability for double stacking loaded pallets. Runners work to more evenly distribute the pallet load for more even stacking, reducing the incidence of product damage.

Fast Facts:

  • 3,5, or 6 runners
  • A 6 runner base is also known as a cruciform base

Recommended For:

  • Chain or roller conveyors
  • Double stacking loaded pallets

Not Recommended For:

  • When empty, efficient storage and space optimized shipping

Type 3: Rackable Plastic Pallets

Design Features & Application

Rackable Plastic Pallets have bases with runners, a cruciform or 6 runner pallet is most common. Rackable pallets are designed to be placed in perimeter racking where pallets are supported on fours sides, but are not supported in the center.

Does Stackable Mean Rackable?

“All certified mail is registered- but registered mail is not necessarily certified”
– Newman (Jerry Seinfeld’s arch enemy)

Huh? Similarly, Rackable pallets are almost always stackable – but stackable pallets are not necessarily rackable!

Load Testing – The Unsung Key To Material Handling Excellence

Of course every “Rackable” plastic pallet has a racking load capacity, but the suitability of the pallet’s capacity should always be tested for this very important reason:

Pallet capacity changes based on the unique properties of each load-
even with loads of identical weight!

Reinforced Plastic Pallets

Some rackable pallets are designed with additional support to boost their load capacity. This is achieved in two ways:

  1. Reinforcing rods: Some rackable plastic pallets are reinforced with fiberglass or steel rods that pin the pallet deck to the pallet posts, making them stronger in the rack.
  2. Added plastic: Other rackable pallets are designed with a greater mass of plastic, allowing them to rack without reinforcement rods.

How can we help?

Was that helpful? If you have any questions about plastic pallets or need help finding the best pallet at the most competitive price, please contact our friendly Plastic Pallet Experts.

Tell us what you think!

Care to share? We’d love to hear from you – please leave a comment below.

Want to continue learning more about plastic pallets? Here’s an article we wrote on how to determine pallet capacity!

About Robin Kiefer

Robin Spencer Kiefer connects customers with solutions and products. Robin is the Digital Marketing Manager of One Way Solutions.

Plastic Pallet Freight Savings – Buy More!

Greetings – I hope your year is going well.

I noticed something recently that I’m sure you’ll be interested in… and after all, who doesn’t like to save money?

Plastic Pallet Freight Savings

Improve Operational Efficiency by Reducing Inbound Freight Expenses

Plastic pallet shipping prices can be costly. Don’t let these expenses go unnoticed! Shipping expenses impact the bottom line profitability of your organization and should be kept in mind when you receive quotes from other plastic pallet manufacturers.

Concerned about true pallet replacement costs? Be sure to account for inbound freight expenses!

Order Pallets In Volume to Reduce Transportation Costs

Did you know you could save as much as $10 PER pallet, JUST on SHIPPING costs alone by ordering in volume?

When ordering plastic pallets and pallet containers in higher volume, especially by truckload, you can enjoy quantity pricing discounts and save up to 93% on per unit freight charges!

Check out these plastic pallet freight savings:
blog-table

I hope that helps!

Please contact me for a quote and advice on how to select the perfect plastic pallet.

– Andy Pigott
apigott@oneway-solutions.com
866-446-0872

PS. What’s the greatest challenge you face for your material handling operations? Let me know – I’m here to help.

About Andy Pigott

Andy Pigott has been helping shippers find the perfect plastic pallet for over a decade. He is the Sales Manager at One Way Solutions.

A World Without Pallets

While watching HBO’s The Leftovers this past Sunday, I started thinking of what would affect me significantly if it one day just poofed and disappeared.

The answer was simple. The answer was pallets. And even though the answer was simple, the implications of how pallets would affect the world if they just vanished wouldn’t be.

Grant it, it wouldn’t be enough to fill an HBO drama (True Pallet Detective, anyone?), but the effects would be sprawling nonetheless. Continue reading

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

Plastic Pallets vs. CHEP

On June 18, NPR’s Planet Money did a story on CHEP and their “better blue pallets” that are reinventing the pallet industry.

They wondered whether anyone could build a better pallet. Like the mousetrap and the paperclip, it seemed that the design was flawless and could not improve anymore.

They briefly mentioned plastic pallets at the end of the podcast, saying that a company that creates plastic pallets with RFID tracking went bankrupt. As if one company represented the industry as a whole.

Not only that, but this was later corrected as the company was sold to investors after it went into bankruptcy protection and is currently still in business.

Whatever innovative designs appear to change the pallet industry, the design does not dictate material used to build it.  Don’t let the pitchforks, torches, and crazy mob make you think otherwise. Continue reading

About Brian Pigott

Brian Pigott is an engineer and customer-centric entrepreneur. Brian is the Managing Director of One Way Solutions.

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